Welcome To

Milap Shree Tex Fab Pvt. Ltd.

Milapshree tex fab Pvt. Ltd., a pioneer in textile manufacturing, operates under the esteemed Mashoka Group. Renowned for its consistent commitment to excellence, the company carries forward a rich legacy of luxury textiles, delivering unmatched quality and craftsmanship to its clients.

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Who Are We ?

Established on 29 March 2024 Milapshree tex fab pvt ltd a firm under The Mashoka Group of companies a 40-year-old legacy in the textile industry which deals with fabric manufacturing with precise quality control best prices and one of the most valued customer base. We have a vertically integrated composite textile mill which ensures no compromise in quality at any step of the manufacturing process.

16+

Years Of Experiences

  • Best Quality Standards
  • 100% Satisfaction Guarantee
  • Quality Control System
  • Commitment to Customers
  • Highly Professional Team
  • Global fabrics Distributor
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Stitching & Garmenting Process for Textile Items

Shirt, Trouser, Kurti, Salwar, Kameez, Saree, Blouse, Petticoat, Bed Sheet, Pillow Cover, Blankets, Dungari, Baby Kit, School Uniform, Shorts, T-Shirts, Night Dress, Sports Dress

Design & Pattern Making

Designers create sketches and patterns for the garment.
CAD (Computer-Aided Design) software is used for precision in pattern making.
Patterns are graded for different sizes.

Fabric Cutting

Fabric is laid out in multiple layers on cutting tables.
Automated cutting machines or manual cutting tools are used to cut fabric pieces according to the patterns.

Stitching

Cut fabric pieces are stitched together using industrial sewing machines. Different stitching techniques are used depending on the garment (e.g., flatlock for T-shirts, French seams for sarees). Quality checks are performed at each stage to ensure consistency.

Embellishments & Trims

Embroidery, printing, or appliqué work is added as per design requirements.
Buttons, zippers, and other trims are attached.

Finishing

Garments are pressed and steamed to remove wrinkles.
Loose threads are trimmed, and final inspections are conducted.

Packaging

Garments are folded, tagged, and packed for shipment.
Eco-friendly packaging materials are increasingly used.

Manufacturing & Finishing of Fabrics

Polyester, Cotton, Polyester-Cotton Blended, Polyester-Viscose Blended, Polyester-Wool Blended Clothes

01

Fiber Production

-Polyester: Synthetic fibers are produced through polymerization of petrochemicals.
-Cotton: Natural fibers are harvested from cotton plants and ginned to remove seeds.
-Blended Fibers: Fibers are mixed in specific ratios (e.g., 65% polyester, 35% cotton) before spinning.

02

Spinning

-Fibers are spun into yarn using ring spinning, open-end spinning, or air-jet spinning machines.
-Blended fibers are thoroughly mixed to ensure uniformity.

03

Weaving/Knitting

-Yarn is woven into fabric using looms (for woven fabrics like shirts and trousers).
-Knitting machines are used for knitted fabrics (e.g., T-shirts, sports dresses).

04

Dyeing & Printing

-Fabrics are dyed using reactive, vat, or disperse dyes depending on the fiber type.
-Digital printing or screen printing is used for adding designs.

05

Finishing

-Mechanical Finishing: Calendaring, brushing, or sanding for texture.
-Chemical Finishing: Anti-wrinkle, water-repellent, or flame-retardant treatments.
-Enzyme Washing: For softness and a worn-out look (common in denim).

06

Quality Control

-Fabrics are tested for strength, colorfastness, shrinkage, and pilling resistance.

07

R&D in Fabric Manufacturing

-Development of sustainable fabrics (e.g., recycled polyester, organic cotton).
-Innovations in dyeing techniques to reduce water and chemical usage.
-Smart textiles with embedded sensors or temperature-regulating properties.

Yarn Manufacturing & Research and Development (R&D)

  • Raw Material Selection
  • High-quality fibers are selected based on the desired yarn properties (e.g., strength, softness).
  • Blow Room
  • Fibers are cleaned, opened, and blended to ensure uniformity.
  • Carding
  • Fibers are aligned and formed into a thin web, which is then condensed into sliver.
  • Drawing
  • Slivers are combined and elongated to improve parallelism of fibers.
  • Roving
  • Slivers are further thinned and twisted to form roving.
  • Spinning
  • Roving is spun into yarn using ring spinning, rotor spinning, or air-jet spinning.
  • Different yarn types (e.g., single-ply, multi-ply) are produced based on end-use.
  • Twisting & Winding
  • Yarn is twisted for strength and wound onto cones or bobbins.
  • R&D in Yarn Manufacturing
  • Development of high-performance yarns (e.g., moisture-wicking, UV-resistant).
  • Sustainable yarns from recycled or biodegradable materials.
  • Nanotechnology applications for antimicrobial or conductive yarns.

Key Trends in Textile Manufacturing

Sustainability

Use of organic and recycled materials.
Waterless dyeing and energy-efficient processes.

Automation

Robotics in cutting, sewing, and packaging.
AI-driven quality control systems.

Smart Textiles

Integration of wearable technology.
Fabrics with self-cleaning or temperature-regulating properties.

Customization

On-demand manufacturing and 3D knitting for personalized garments.

R&D Focus

Biodegradable fibers and eco-friendly dyes.
Advanced fabric finishes for enhanced durability and comfort.

This comprehensive process ensures high-quality textile products while incorporating the latest advancements in technology and sustainability.

The textile manufacturing process has seen significant innovation in recent years, driven by advancements in technology, sustainability demands, and consumer preferences for customization and functionality. Below are the innovative aspects and unique features that can be incorporated into the manufacturing process for textiles, including stitching, garmenting, fabric production, and yarn manufacturing:

Milap Shree Tex Fab Pvt. Ltd. Is making different textiles products with the use of Innovative, unique, latest and Advance technological Manufacturing Processes

1. Digitalization and Automation

  • 3D Virtual Prototyping
  • Designers use 3D software to create virtual prototypes of garments, reducing the need for physical samples and speeding up the design process.
  • Automated Cutting Machines
  • Laser cutting and ultrasonic cutting technologies ensure precision and reduce fabric waste.
  • Robotic Sewing
  • Robots equipped with AI can perform complex stitching tasks, improving efficiency and consistency.
  • AI-Driven Quality Control
  • Computer vision systems inspect fabrics and garments for defects, ensuring high-quality output.

2. Sustainable Practices

  • Waterless Dyeing
  • Technologies like CO2 dyeing or air dyeing eliminate water usage in the dyeing process.
  • Recycled Material
  • Use of recycled polyester, cotton, and other fibers to reduce environmental impact.
  • Zero-Waste Manufacturing
  • Pattern-making techniques that minimize fabric waste during cutting.
  • Biodegradable Fabrics
  • Development of fabrics that decompose naturally, reducing landfill waste.

3. Smart Textiles

  • Wearable Technology
  • Integration of sensors into fabrics for health monitoring (e.g., heart rate, temperature).
  • Phase-Change Materials (PCMs)
  • Fabrics that regulate body temperature by absorbing or releasing heat.
  • Conductive Yarns
  • Yarns that enable electronic connectivity for smart clothing applications.

4. Customization and Personalization

  • On-Demand Manufacturing
  • Garments are produced only after an order is placed, reducing overproduction and waste.
  • 3D Knitting
  • Seamless garments are knitted directly from yarn, allowing for custom-fit clothing.
  • Digital Printing
  • High-resolution printing enables unique, personalized designs on fabrics.

5. Advanced Fabric Finishes

  • Nanotechnology
  • Fabrics treated with nanoparticles for water repellency, stain resistance, or antimicrobial properties.
  • Self-Cleaning Fabrics
  • Coatings that break down dirt and odors when exposed to light.

Uniqueness in the Manufacturing Process

1. Unique Fabrics

  • Blended Fabrics with Enhanced Properties
  • Polyester-cotton blends for durability and comfort.
  • Polyester-wool blends for warmth and wrinkle resistance.
  • Polyester-viscose blends for a silky feel and breathability.
  • Eco-Friendly Fabrics
  • Organic cotton, hemp, and bamboo fabrics for sustainability.
  • Recycled polyester made from plastic bottles.

2. Unique Garmenting Techniques

  • Seamless Garments
  • 3D knitting technology creates garments without seams, enhancing comfort and fit.
  • Modular Clothing
  • Garments designed with detachable parts (e.g., sleeves, collars) for versatility.
  • Zero-Waste Patterns
  • Innovative pattern-making techniques that utilize 100% of the fabric.

3. Unique Finishing Techniques

  • Eco-Friendly Dyes
  • Natural dyes derived from plants or microorganisms.
  • Low-impact dyes that require less water and energy.
  • Laser Finishing
  • Laser technology is used for distressing denim or creating intricate designs.
  • Enzyme Washing
  • A sustainable alternative to chemical washing for softening fabrics.

4. Unique Yarn Innovations

  • High-Performance Yarns
  • Yarns with moisture-wicking, UV-resistant, or antibacterial properties.
  • Recycled Yarns
  • Yarns made from post-consumer waste (e.g., plastic bottles, old garments).
  • Hybrid Yarns
  • Combining natural and synthetic fibers for unique textures and functionalities.

Role of Research and Development (R&D)

1. Material Innovation

  • Development of bio-fabricated materials (e.g., lab-grown leather, spider silk).
  • Exploration of alternative fibers like banana, pineapple, or algae.

2. Process Optimization

  • Energy-efficient manufacturing processes.
  • Closed-loop systems for recycling water and chemicals.

3. Consumer-Centric Innovations

  • Development of size-inclusive and adaptive clothing for people with disabilities.
  • Fabrics that adapt to environmental conditions (e.g., heat, humidity).

4. Collaborations

  • Partnerships with tech companies for smart textiles.
  • Collaborations with fashion designers for unique, trendsetting fabrics.

Future Trends in Textile Manufacturing

1. Circular Fashion

  • Garments designed for recycling or upcycling at the end of their lifecycle.

2. AI and Machine Learning

  • Predictive analytics for demand forecasting and inventory management.

3.Blockchain for Transparency

  • Tracking the entire supply chain to ensure ethical and sustainable practices.

4. 4D Printing

  • Fabrics that change shape or properties over time in response to stimuli.

Milap Shrew Tex Fab Pvt. Ltd. integrating these innovative and unique elements, the textile manufacturing process can become more efficient, sustainable, and responsive to consumer needs, setting new standards for the industry and the company open the pathway for the ultra advance mfg process innovative advancement in textile sector which will be the next boom in this industry.

By using these innovative techniques the company is leading in the Asian Continent and is the flag bearer of new AI based innovative mfg process